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Automatic Chemical Dosing System
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Automatic Chemical Dosing System

Automatic Chemical Dosing System

Automatic polymer and chemical dosing systems for wastewater treatment, with precise PAC/PAM preparation, metering and PLC control. Request a custom skid.

Description

Products Description

 

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The automatic LK-JYJ Automatic Chemical Dosing System is a fully skid-mounted integrated unit that integrates chemical storage, automatic stirring, precise metering, pipeline transmission, electric control, and safety protection. Compared with traditional manual dosing, it eliminates dosing errors, unstable concentration, and frequent manual operation problems.

The whole system supports automatic liquid level monitoring, shortage alarm, proportional dosing, and continuous operation. It features simple installation, low maintenance cost, high dosing accuracy, and strong compatibility with various chemical agents. It can work stably for a long time in harsh industrial environments, realizing intelligent and unmanned chemical feeding.

 

Applicable Chemical Agents

 

This chemical metering system supports the dosing of most common water treatment chemical solutions with stable concentration and accurate proportioning, covering mainstream agents in the industry:

 

Coagulants & Flocculants: PAC, PAM, ferric sulfate, aluminum sulfate for suspended solids and sediment removal

pH Regulators: Sodium hydroxide, sulfuric acid, hydrochloric acid to adjust water pH value

Disinfectants: Sodium hypochlorite, chlorine dioxide, hydrogen peroxide for sterilization and algae removal

Water Quality Stabilizers: Scale inhibitors, corrosion inhibitors, biocides for circulating water and boiler water anti-scaling and anti-corrosion

Special Agents: Phosphorus removers, nitrogen removal agents, decolorizing agents for advanced wastewater treatment

 

The system can adapt to 0.1%–10% concentration liquid chemical dosing, meeting diverse process dosing requirements of different industries.

 

Core System Components

 

A complete chemical injection system consists of standardized modular components, ensuring integrated operation and convenient maintenance:

Chemical Storage Tank: High-corrosion-resistance tank body for long-term storage of liquid chemicals, equipped with anti-overflow and ventilation devices

Automatic Agitator: Prevents chemical precipitation and stratification to ensure uniform solution concentration

Metering Dosing Pump: Core component for precise quantitative chemical delivery

Liquid Level Monitoring Device: Real-time monitoring of tank liquid level, with automatic alarm for low liquid level

Pipeline & Valve Assembly: Anti-corrosion pipelines, check valves, relief valves and filters to ensure smooth and safe medium transmission

Electric Control Cabinet: Supports automatic start-stop, proportional dosing, linkage operation and fault self-detection

Safety Protection Accessories: Pressure relief device, leakage prevention device to avoid pipeline pressure overload and chemical leakage

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Pump Options & Configuration

 

We provide multiple pump configurations for different flow rates, pressures and chemical media, matching customized chemical feed system solutions:

 

Screw Pump: Suitable for medium and large flow dosing (1000L/h–3000L/h), stable operation, low noise, suitable for viscous and impurity-containing chemical solutions, widely used in wastewater treatment projects

Diaphragm Metering Pump: High precision (accuracy ±2%), adjustable flow rate, suitable for low-flow and high-precision dosing scenarios

Operating & Standby Configuration: Support customized schemes such as 3 operating + 1 standby, 1 operating + 1 standby. The standby pump automatically starts when the working pump fails to ensure uninterrupted system operation

All pumps support continuous 24-hour operation, adapting to industrial continuous production and water treatment processes.

 

 

Main Material Selection (Wetted Parts)

 

Material selection is strictly based on chemical corrosion resistance to extend equipment service life and avoid medium contamination:

 

Tank Body: HDPE / PP / SS316L, anti-aging and strong anti-corrosion, suitable for most acidic, alkaline and neutral chemical solutions

Pump Head & Wetted Parts: PVC / CPVC / PVDF / PTFE / SS316L, optional high-grade Hastelloy for special corrosive media

Pipeline & Valves: Anti-corrosion PVC, CPVC and stainless steel materials, resistant to chemical erosion and high pressure

Agitator Shaft & Blade: SS304 / SS316L stainless steel, polished and anti-rust treated

 

Wide Application Fields

 

The automatic chemical dosing unit is widely used in various scenarios requiring precise chemical dosing:

 

Municipal & Industrial Wastewater Treatment: Dosing coagulants, disinfectants and phosphorus removal agents to meet discharge standards

Industrial Circulating Water & Boiler System: Dosing scale inhibitors and corrosion inhibitors to protect pipelines and boiler equipment

Drinking Water Treatment: Sterilization, disinfection and pH adjustment to ensure safe drinking water

Food & Beverage Industry: Purified water treatment and production water conditioning

Textile, Papermaking & Chemical Industry: Process water dosing and wastewater advanced treatment

Swimming Pool & Landscape Water: Regular disinfection and algae removal dosing

 

Technical Specifications

 

Dosing Accuracy: ±2% steady-state precision

Flow Rate Range: Customizable 1000L/h, 2000L/h, 3000L/h and other specifications

Applicable Solution Concentration: 0.1%–10% chemical solution

Working Temperature: 0℃–80℃ (adjustable according to materials)

Working Mode: Automatic continuous dosing / proportional dosing / manual auxiliary adjustment

Operation Mode: 24-hour continuous operation, support fault alarm and liquid level automatic protection

Power Configuration: Customized 220V/380V according to project requirements

 

Model Ability to brew medicine (L/H) Physical dimension(mm)‑L Physical dimension(mm)‑W Physical dimension(mm)‑H Total Power(kW) Weight(kg)‑No load Weight(kg)‑Run
LK‑JYJ500 500 1000 1030 1600 1.87 400 1500
LK‑JYJ1000 1000 1845 1100 1750 2.62 450 2000
LK‑JYJ1500 1500 2065 1100 1750 2.62 550 2650
LK‑JYJ2000 2000 2340 1300 1800 2.62 750 3200
LK‑JYJ3000 3000 2740 1500 1900 3.67 850 3680
LK‑JYJ4000 4000 3350 1846 1758 3.67 950 4800
LK‑JYJ5000 5000 3350 1846 1950 3.67 1010 5000
LK‑JYJ6000 6000 3350 1846 2100 6.67 1120 6200

 

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